SPINNING DIVISION

Spinning yarn is a metaphor for life. Every spun thread begins with an umbilicus in the form of the leader that attaches it to the bobbin or the spindle; then you feed it and it grows. At the end when it runs out of fresh fiber it simply peters out and stops.

Today, our spinning division, functions with a capacity of 20,000 spindles producing eleven tons of fabric a day. Operating machinery manufactured by the best brands in the world.

Our yarn is certified by the Control Union Certifications for Organic OCS 100 and/or Blended and GOTS standards. The cotton used in our spinning process is also BCI certified thus helping meet UN's goals to achieve better global water sustainability and sustainable agriculture.

KNITTING DIVISION

The yarn is manipulated. Knit together. Loops of yarn lined up in rows.  As each row progresses, a newly created loop is pulled through one or more loops from the prior row. Forming consecutive rows of intermeshing loops. Creating fabric.

Our Knitting division is equipped with machinery from Unitex Singapore. World-renowned for their high precision circular knitting machines. With a current production capacity of 12,000 Kgs of fabric per day and is certified by the Control Union Certifications for Organic OCS 100 and/or Blended and GOTS standards.

DYEING DIVISION

Colours speak and whisper, sing and dance, expressing our moods and feelings better than words ever can. In our country, the sensitivity to colour has expressed itself in painting, poetry, music, and in the costumes worn both by peasant and emperor.

Our Dyeing division uses the latest Low Liquor Air Flow machinery manufactured by then, Germany with an automated chemical dosing system that discharges very low effluent and demands minimal human interference during the process. While functioning at the capacity of 10,000 kgs of fabric per day.

According to the World Bank, 17-20% of industrial water pollution comes from textile dyeing and treatment. 72 toxic chemicals in our water come solely from textile dyeing, of which 30 cannot be removed.

Hence we make no compromises when it comes to managing our water resources and effluent treatment. We have a water treatment plant situated at our facility complete with chemical, biological, oxidization a four-stage reverse osmosis and evaporator features. Which enables us to function as a Zero Discharge Facility.

EMBROIDERY DIVISION

Our Embroidery division is equipped with automated embroidery machinery from Tajima, Japan. A total of seven machines equipped with 114 needle heads each. Which facilitates all aspects of embroidery such as carding, roping, sequence attachment and boring.

Along with Applique Laser Cutting Machine and a SEIT Laser Bridge. A new technology in embroidery which multi-tasks embroidery & applique simultaneously

PRINTING DIVISION

Our printing division is equipped with automated M&R printing machines from the United States. Particularly the Alpha 8 which is M&R’s exciting new take on the oval-shaped press.

GARMENT DIVISION

Our garment production division comprises of 10 garment factories with an impressive production capacity of 18 million garments per year. Having a total of 3600 sewing machines and 6300 employees.

Production is assisted by the latest software and IT infrastructure such as Cutting Room Software (Gerber). ERP (India) Software systems for tracking orders from Order placement to Shipment. Production (PROCON) software for tracking productivity through work hours. Planning (Fast React-UK) Software.

While our design Patterns fleshed out on CAD from Tukatech US. Our Design Studio is equipped with 3D rendering to enable fitting approvals. While all our facilities at Cotton Blossom are connected through RF Towers, with Video Conference Facility at all locations and factory floors on campus.

Here is where our manufacturing process climaxes. What started as a thread and was then knitted into the fabric is finally fashioned into garments with love, care and attention to detail. To bring into being a piece of clothing that is to be worn with comfort, pride and a clear conscience.

DESIGN STUDIO

Our Design Studio consisting of a team of 22 members and is equipped with
latest CAD & Trend Software. Our R&D helps generate new fabrics both with
natural and recycled fibers is equipped with 3D rendering to enable fitting approvals.
We create in house collection across all categories for all seasons.